I'm building a windmill!  Its going to have a 17 foot diameter swept area and should generate a maximum output of about 3 KW.  Thanks to the folks at otherpower.com for helping me do this and letting me use their shop!

Pouring the stator with vinyl ester

Completed mold

Completed stator

Placing magnets on the magnet rotors

Banding the magnet rotors

Pouring the magnet rotors

Mounting on hub

Stator on hub.  All the windmill parts are now powder-coated.

Final assembly and testing.  Jacking screws are still in place.  Its finished!

Now its on to build a big tower!  I'm using 20 ft. lengths of 10" diameter 10 gauge steel pipe.